Industrial Implementation Services

Flagship Service

MRP & Production System Setup

We configure, customize, and deploy comprehensive Manufacturing Resource Planning (MRP) solutions. Our engineering specialists analyze your shop floor layouts and translate operations into precise digital routes and material structures.

BOM Modeling & Structuring — Define multi-level assemblies with accurate scrap allowances.
Work Center Routing Design — Set up routing steps, setup/run times, and machine dependencies.
Floor Device Setup — Provision industrial tablets and rugged touchscreens directly at stations.
OEE Tracker Customization — Build live machine downtime logs and production efficiency analytics.
WIP Accounting Integration — Set up automated cost ledger entries for every stage of production.

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Enterprise Solution

Warehouse & Barcode Integration

Streamline your inventory with handheld scanner deployments, bin-location mapping, and automated procurement logic. We bridge the gap between physical stock movements and real-time inventory databases.

Bin Location Layout mapping — Map rack zones, aisles, levels, and bins inside the software.
Barcode & QR Configuration — Generate and print standard asset, batch, and product labels.
Handheld Scanner Setup — Deploy optimized Android/iOS warehouse scanner apps.
Lot & Serial Number Traceability — Configure absolute batch tracking from vendor gate to final delivery.
Auto-Procurement Logic — Configure reorder points and lead times for automated supplier replenishment.

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Core Modules

Specialized Industrial Services

Expert setups and engineering configurations tailored to your specific shop floor requirements.

BOM & Routing Architecture

Define multi-level Bills of Materials (BOM), manufacturing routes, machine work centers, and resource constraints to ensure accurate MRP calculations.

BOM Versioning Routing Steps Machine Setup Times Labor Costing Co-Products & By-Products Scrap Allowance

Warehouse Bin & Lot Mapping

Organize warehouses into physical zones and bin locations. Map inventory movements with strict lot, batch, and expiration-date traceability.

Aisle/Rack Bin Setup Lot Serialization Quarantine Zones Cycle Counting Setup Barcode Label Design Stock Allocation Rules

Factory Floor Device Provisioning

Install and configure industrial rugged tablets, barcode scanners, and job card terminals. Ensure stable networks across metal structures.

Rugged Tablet Mounts Network Setup Job Card Terminals Operator UI Scaling Scanner Calibration Labels & Printer Sync

Subcontracting & Job Work

Configure outsourced operations and external vendor tracking. Monitor raw materials supplied to subcontractors, manage WIP, and reconcile vendor stock levels.

Vendor WIP Warehouses Subcontract BOMs Material Transfer Entry Service Item Costing Landed Cost Vouchers Vendor Stock Reconciliation

Industrial Custom Integrations

Connect your MRP and Inventory platforms with custom weighing scales, PLC machinery outputs, supplier databases, and financial systems.

Weighing Scale API PLC Data Hook 3PL Integrations Custom Webhooks Accounting Bridges RFID Trackers

OEE & Production Cost Analytics

Configure dashboards to measure Overall Equipment Effectiveness (OEE), scrap ratios, cost variance per batch, and operator productivity metrics.

OEE Metrics Downtime Categorization Cost Variance Logs Operator Efficiency Live Target VS Actual PDF Report Schedules

Methodology

Our Implementation Process

A structured, stage-gated approach designed for high-stakes industrial environments.

1. Floor Audit & Discovery

We walk your factory floor and warehouses, mapping material gates, storage racks, and machine centers.

2. BOM & Route Modeling

We build and validate your Bills of Materials, operations sequences, and standard time structures.

3. Hardware Deployment

We install rugged tablets, barcode printers, and configure access points across your facilities.

4. Pilot Run & Training

We run a simulated batch from raw material issues to finished good packaging to train floor operators.

5. Go-Live & Hypercare

We monitor live transactions on site for the first week to resolve minor deviations immediately.

Our Industrial Services