Industrial Manufacturing & MRP Suite

Sajeelo Smart Manufacturing & Production Control

Previous Manufacturing Screen
Active Manufacturing Screen
Next Manufacturing Screen
Shortcut & Master Portal

1. Manufacturing Control Center

Real-time industrial manufacturing portal tracking produced quantity trends, open vs WIP work order counters, and manufactured items value.

Complete Manufacturing Module Breakdown

Full Industrial Capabilities of Sajeelo ERP Manufacturing

Engineered for assembly plants, FMCG processors, chemical plants, and job-work units.

Multilevel Assembly Bill of Materials (BOM)

  • Configure multi-tier sub-assembly Bills of Materials with operations
  • Account for scrap percentages and material waste allowances
  • Track byproduct outputs and co-product inventory valuation
  • Automated real-time BOM raw material cost rollups

Work Orders & Production Scheduling

  • Convert customer sales orders directly into released production work orders
  • Automatic raw material availability reservation per work order
  • Real-time status tracking for draft, submitted, in-process, and completed batches
  • Master Production Schedule (MPS) capacity loading

Shop Floor Job Cards & Operations

  • Touchscreen digital job cards for workstation operators
  • Track operation start, pause, and completion times live
  • Workstation machine downtime logging and breakdown reporting
  • Real-time workstation Overall Equipment Effectiveness (OEE) metrics

Batch & Serial Expiry Traceability (FEFO/FIFO)

  • Full genealogy tracking from raw material lots to finished serial numbers
  • Enforce First-Expiry-First-Out (FEFO) picking rules in production
  • Automated barcode label printing for batch numbers
  • Instant forward and backward quality recall audits

Subcontracting & Job Work Processing

  • Manage raw material dispatch passes to third-party sub-contractors
  • Job work service costing and processing fee reconciliation
  • Process scrap monitoring and supplier yield audits
  • Inward quality inspection upon semi-finished goods return

Quality Inspection (QC) & CAPA Action

  • Configurable QC inspection templates for incoming, inline, and final items
  • Record accepted vs rejected quantities with automated rejection logs
  • Corrective and Preventive Action (CAPA) workflow routing
  • Certificate of Analysis (COA) document printing

Work Order Costing & Variance Analysis

  • Compare estimated BOM costs against actual material and labor expenses
  • Automatic direct labor rate and workstation overhead allocation
  • Profitability variance reporting per completed work order
  • Automated financial accounting journal entries on stock movement

Workstation Maintenance & Calibration

  • Schedule preventive maintenance for workstation machinery
  • Equipment calibration date tracking and reminder alerts
  • Machine breakdown logs and spare parts consumption tracking
  • Workstation bottleneck capacity load balancing

Raw Material Inward Gate Sync

  • Gate entry pass validation linked directly to supplier Purchase Orders
  • Integrated weighbridge scale readings for raw material bulk loads
  • Vehicle license plate audit and driver verification
  • Instant warehouse stock entry upon gate pass approval